Phoenix, Arizona · Custom plastic injection moldingPhoenix, Arizona

Arizona Injection Molding Company

Custom plastic injection molding in Phoenix: production programs from 100,000 to 10 million+ parts a year, overmolding, insert molding and tooling on presses under 200 tons. We mold 50+ engineering resins for aerospace, defense, medical, electronics and automotive OEMs, and every quote comes back in 24 to 48 hours with DFM feedback.

Haitian injection molding presses on the Legacy Molding floor in Phoenix
Under 200 tonsPress range, small to mid-size parts
100K–10M+Parts per program
50+Engineering resins
24–48 hrQuote turnaround
Phoenix, AZMade in the USA
Capabilities

What we do

One Phoenix partner from first DFM review to packaged production parts.

Operator removing a molded housing at the press

Custom injection molding

Thermoplastic production molding from bridge runs to multi-cavity high-volume programs. Scientific molding and documented inspection on every job.

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Overmolded soft-touch handle, two materials visible

Overmolding and insert molding

Soft-touch grips, seals, PCB and cable overmolds, threaded inserts and two-shot parts, run at production volume in Phoenix.

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Steel injection mold halves on a bench

Tooling and mold transfer

Mold design and DFM in-house, production tools built through our vetted tooling partners, and a transfer program for molds you already own.

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Industries

Who we serve

Molded aerospace bracket in glass-filled PEEK

Aerospace and defense

Flame-rated and high-temperature resins, full traceability, documented process control for export-controlled programs.

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White medical device housing, molded

Medical devices

Medical-grade resins, documented processes, clean assembly and lot control for device housings and components.

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Electronics enclosure with PCB being fitted

Electronics and semiconductor

Housings, connectors, PCB overmolds, ESD and UL 94 grades for the Arizona chip and electronics cluster.

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Black glass-filled nylon automotive connector housing

Automotive and EV

Under-hood and interior components, inspection documentation, volume capacity for scheduled releases.

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Why Legacy

Why OEMs move programs to Legacy

Engineering before steel. Every program starts with a design-for-manufacturing review: draft, wall thickness, gates, shrink and tolerance stack, before a tool is cut.

Production in Phoenix. Multi-cavity and family molds, in-process inspection and scheduled releases from a plant 180 miles from the Mexican border and a day’s freight from the whole Southwest.

Tooling you own. We design and manage your mold, build it through our vetted tooling partners, and maintain it in Phoenix for the life of the program.

A domestic alternative that pencils out. No tariff exposure, no eight-week ocean transit, no quality trips overseas. Lead times run two to six weeks instead of eight to sixteen.

Process

How a program runs

QuoteSend CAD and annual volume. Pricing and DFM notes in 24 to 48 hours.
DFM reviewDraft, walls, gates, resin and tolerance stack resolved before tooling.
ToolingPrototype aluminum in 5 to 10 business days; production steel in 6 to 12 weeks.
Sampling and FAIFirst article inspection report, your approval before production.
ProductionScheduled releases, in-process inspection on critical dimensions, lot traceability.
Assembly and shippingInserts, welding, kitting and packaging to your spec, shipped from Phoenix.
Proof

Representative programs

Example programs of the type we run. Customer names on request under NDA.

Semiconductor equipment components

ESD-safe housings and brackets in PC/ABS and glass-filled nylon, multi-cavity tooling, 250,000 parts a year.

Defense electronics enclosure

Flame-rated PC with brass inserts, overmolded gasket, full lot traceability, 40,000 parts a year.

Consumer product housings

Two-shot ABS and TPE grips, degating and packaging, 1.2 million parts a year.

Resources

From the blog

Technical guides on part design, resin selection, tooling cost and sourcing, written by the people who mold the parts.

Get started

Request a quote

Send a STEP, IGES or PDF and tell us the annual volume. A Phoenix engineer replies within one business day with pricing and DFM feedback.

Legacy Molding4415 S. 32nd St.
Phoenix, AZ 85040
480-256-9773
b.hanke@legacy-molding.com
Mon–Fri 8:00 AM – 5:00 PM